Lunar Maximizer & Maximizer Hub Installation Manual (420W/650W) - Google Docs
Installation Manual
Lunar Maximizer & Maximizer Hub
Revision History
| Revision | Description of Change | Effective Date |
|---|---|---|
| 1 | Initial Release | 07/09/2025 |
| 2 | Updated Maximizer | 09/22/2025 |
| 3 | Combine 420W and 650W | 11/19/2025 |
| 4 | Add New Model:10-00522E | 03/25/2026 |
Legal Information
A.Contact
Lunar Energy, Inc. 755 Ravendale Drive Mountain View, CA 94043 USA
B. Legal Statement
For complete legal information, including copyrights, trademarks, licensing, terms of use, warranties, and customer privacy policy, visit www.lunarenergy.com.
C.Documentation
Lunar Energy makes no representation or warranty, express or implied, with respect to this documentation or any of the equipment or software it may describe, including any implied warranties of utility, merchantability, or fitness for any particular purpose. Neither Lunar Energy nor its distributors or dealers shall be liable for any indirect, incidental, or consequential damages under any circumstances.
All information contained in this document is accurate at the time of publication. Lunar Energy reserves the right to make technical corrections and updates at any time without advance notice. The images in this document are provided for demonstration purposes only. For the latest installation and user documentation, visit www.lunarenergy.com.
D.Specifications
All specifications contained in this document are accurate at the time of publication. Lunar Energy reserves the right to make product modifications at any time without advance notice. For the latest product information, visit www.lunarenergy.com.
E.Copyright
©2023 Lunar Energy, Inc. All rights reserved.
All information in this document is subject to copyright and other intellectual property rights of Lunar
Energy, Inc. This material may not be modified, reproduced or copied, stored in a retrieval system, or
transmitted, in whole or in part, without the prior written permission of Lunar Energy.
Important Safety Instructions
SAVE THESE INSTRUCTIONS
This installation document provides instructions for storing, transporting, installing, commissioning and decommissioning the Lunar Battery. These instructions are for qualified installers and service technicians only.
Follow these instructions during installation, maintenance, and operation of the equipment. This section contains safety information that must be observed at all times when working on or using the equipment.
ATTENTION: Read this entire document before installing the equipment. Failure to follow the warnings or instructions in this document can result in electric shock, serious injury, or loss of life, or can damage the equipment, potentially rendering it inoperable.
Lunar Energy assumes no liability for injury or property damage due to installation or service attempted by unqualified individuals, or due to a failure of installers or service technicians to properly follow safety, installation and service instructions.
A.Intended Use
The product is a module-level power electronics device for a solar photovoltaic and battery storage system. It is used in the Lunar Energy Storage System along with a hybrid inverter and microgrid interconnect device. The system is intended for residential use.
B.Safety and Advisory Symbols
The following symbols are used in this document to indicate important information:
WARNING: Indicates a hazardous situation where failure to follow instructions or use proper materials may result in serious injury, loss of life, or destruction of equipment. Use caution and do not proceed until the indicated conditions or required procedures are fully understood and met.
CAUTION: Indicates a hazardous situation where failure to follow instructions or use proper materials may result in minor injury or damage to equipment. Do not proceed until the indicated conditions or required procedures are fully understood and met.
NOTE: Indicates an important step or additional information that highlights best practices or procedures. To avoid damage to equipment and achieve optimum results, follow the instructions carefully.
C.Documentation
WARNING: Follow all safety precautions in the owner’s manual, installation manual, and other documents included with the equipment.
D.Service Contact Information
For assistance with installation, service, or repairs, you can reach Lunar Energy Installer Support between 8 AM and 7 PM (PST) through the following methods:
- Telephone: 650-535-1969
- Email: installersupport@lunarenergy.com
- Lunar Installation App (live-chat, phone or email)
When reaching out to Lunar Energy Installer Support for service or parts inquiries, please have the product model and serial number readily available.
E.Safety Rules and General Information
All installations must conform to the laws, regulations, codes and standards applicable in the jurisdiction of installation. Before starting an installation, consult a local building or electrical inspector for local codes, permit and inspection requirements.
| Jurisdiction | Code |
|---|---|
| United States | National Electrical Code(ANSI/NFPA 70) |
| Canada | Canadian Electrical Code(CSA Z462, CSA C22.1, Part 1) |
| WARNING: Only qualified electrical personnel should install, troubleshoot, service, or replace the equipment. |
|---|
| WARNING: Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. |
| WARNING: Turn off all power supplying this equipment before working on or inside the equipment. Always use a properly-rated voltage sensing device to confirm power is off. Replace all devices, covers, and doors before turning on power to the equipment. |
| WARNING: To protect the equipment and its components from damage when transporting, handle with care. To help prevent damage, leave all equipment in its shipping packaging until it is ready to be installed. |
| WARNING: Inspect the equipment for damage before installing. Do not install the equipment if it has been damaged in any way. |
| WARNING: Do not attempt to open, disassemble, repair, tamper with, or modify the equipment. The equipment contains no user-serviceable or field-replaceable parts. Contact the installer who installed the equipment for any repairs. |
| WARNING: Do not insert foreign objects into any part of the equipment. |
| WARNING: Do not expose the equipment or any of its components to direct flame. |
| WARNING: This product is not intended to be used in a critical life support application. Failure to adhere to this warning could result in loss of life or serious injury. |
| WARNING: Prop 65 Warning for California Residents: This product may contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. |
| CAUTION: Do not use parts or accessories other than those specified for use with the equipment. |
| CAUTION: Do not paint any part of the equipment, including any internal or external components or covers. |
| CAUTION: Do not use solvents to clean the equipment, or expose the equipment to flammable or harsh chemicals or vapors. Do not allow petroleum-based paints, solvents, or sprays to contact nonmetallic parts of the equipment. |
D.Electronics and Battery Disposal
Waste electrical products should not be disposed of with household waste. Proper disposal of electronic equipment is required. Refer to local codes for disposal requirements.
Contact Lunar Energy for further guidance to identify how to properly decommission, dispose, recycle, and/or return hardware to Lunar Energy.
H.Warranty Information
The warranty for Lunar products depends on a reliable internet connection, which allows the system to receive regular over-the-air firmware updates. If a Lunar product is disconnected from the internet for an extended period, its warranty may be limited to five years. Refer to www.lunarenergy.com/warranty for more information.
System Specifications
| Maximizer | 650W Maximizer | 420W Maximizer |
|---|---|---|
| Model Number | 10-00522D, 10-00522E | 10-005220 |
| Rated Input Power(DC) | 650W | 420W |
| Maximum Input Open Circuit Voltage(Voc)* | 75Vdc | 60Vdc |
| MPPT Operating Voltage | 20-60Vdc | |
| Maximum Input Short Circuit Current(Isc) | 20A | |
| Maximum Input Operating Current(Imp) | 16A | |
| Maximum Continuous Output Power(DC) | 650W | 420W |
| Maximum Output Current | 16A | |
| Operating Output Voltage Range | 20-60Vdc | |
| Minimum-Maximum Maximizers per Series String | 9-24 | 9-20 |
| Maximum Quantity of Parallel Strings | 3 strings(Different string lengths allowed) | |
| Maximum Operating Output Current of up to 3 Parallel Strings | 37.5A | |
| Maximum number of Maximizers per ESS | 72 | 60 |
*at site specific cold temperature
System Overview
The Lunar Maximizer and Maximizer Hub are components of Lunar Energy's integrated solar battery and energy storage system. The system comprises a smart hybrid inverter, a modular battery system, a microgrid interconnect device, and module-level power electronics that enable control of solar generation, energy storage, and loads.
Maximizers are DC-to-DC charge controllers that connect to individual solar modules within the system. They optimize solar module performance by tracking each module's maximum power point and mitigating voltage mismatches in real time.
The Maximizer Hub is a junction box containing wiring terminals for PV connections and control circuitry for communication with the Maximizers and the Inverter.
Install Maximizers
The Lunar Maximizer is compatible with rail-based and rail-less solar panel systems.
A.Clearance Requirements
Maximizers must be installed such that they have a minimum of 1.5 inch (40 mm) of clearance on all sides (excluding the mounting flange and wires).
B.Mounting Maximizers in Rail-Based or Rail-Less Solar Racking Systems
Lunar Maximizers may only be mounted using a UL 2703-certified solar racking system, that includes the Lunar Maximizer on the racking manufacturer’s UL 2703 certification file.
Approved mounting hardware include:
- SnapNrack™ MLPE Frame Attachment Kit
- SnapNrack™ MLPE Rail Attachment Kit
- Enstall, Ironridge, and Ecofasten MLPE mounting hardware
C.Fasteners
The Maximizer mounting plate must be secured using a 5/16-inch diameter bolt. Ensure that the bolt is tightened to the torque specifications provided by the racking manufacturer. Always refer to the manufacturer's guidelines to ensure proper installation.
D.Orientation
The Maximizer must be installed in the correct orientation to ensure proper functionality and heat dissipation. The heat sink must be positioned downward, facing the roof, while the Lunar logo should be oriented upward, toward the solar panel. Proper alignment is critical for optimal performance and system efficiency.
E.Field Connections
All electrical connections to the Maximizer must be made using Staubli MC4 connectors with the specific part numbers 32.0140P0001-UR or 32.0141P0001-UR. Use of these connectors ensures compatibility and reliable performance.
F. Grounding and Bonding
To ensure proper functionality, Maximizers must be installed in a way that establishes a ground bond between the Maximizer mounting flange and the Lunar Battery. This is achieved by bonding the Maximizer to the PV rail or the PV module frame using the mounting bolt.